Design Engineer

Overview

FEMA Corporation is seeking a skilled and versatile Design Engineer to join our Design Engineering team. This position reports to the Design Engineering Supervisor. Normal work hours are Monday – Friday, 8:00 am – 5:00 pm. The ideal candidate will possess strong mechanical aptitude, analytical judgment, and the ability to generate practical solutions within a structured engineering environment.

Job Responsibilities

Concept Development (40%)

• Design and develop custom hydraulic manifolds and valve assemblies based on customer specifications and performance requirements.
• Interpret system-level inputs (e.g., circuit diagrams, functional targets) into efficient mechanical solutions.
• Devise original fixtures and tooling to incorporate into assembly lines.
• Generate 3D models and detailed drawings using SolidWorks.
• Integrate design-for-manufacturing (DFM) and design-for-assembly (DFA) principles into early-stage development.
• Collaborate with internal teams to evaluate feasibility using prototyping techniques such as CNC machining and 3D printing.
• Prepare technical documentation and visual presentations for internal teams and customer communication.

Technical Analysis and Validation (40%)

• Utilize simulation tools to assess and optimize designs, including SolidWorks Flow Simulation, SolidWorks Simulation, Ansys EM Suite, and Simcenter Amesim.
• Assist in prototyping efforts by working closely with product, manufacturing, and test teams to validate and refine designs.
• Correlate simulation data with testing results.
• Apply mechanical engineering principles to ensure structural integrity, system performance, and design-for-manufacturability.
• Ensure all deliverables meet company standards and applicable industry requirements (ASME, ISO, ANSI, etc.).
  • Maintain accurate documentation including CAD files, bill of materials, and other records within a product data management (PDM) system.
  • Manage concurrent projects with a high level of organization, time management, and attention to detail.
  • Follow established change management and revision control procedures.
  • Collaborate with cross-functional teams to ensure seamless transitions from design to production.
  • Demonstrate full ownership and accountability of assigned projects from concept to release.

Job Requirements

• Bachelor’s degree in Mechanical, Electrical, or Industrial Engineering.
• 3+ years of engineering or manufacturing experience (mobile hydraulics industry preferred)
• Strong mechanical intuition with hands-on problem-solving skills, combined with visual and spatial awareness for effective component and system design.